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How To Optimize Enhancing Efficiency and Precision of Hardware Terminal Stamping?
time2024/08/05
- In this article, you will find different types of production lines for Press Automation at High Speeds.
Overview of Hardware Terminal Automation Stamping
Hardware terminals are essential parts for making electrical connections in a number of manufacturing industries, including computer, telecommunications, hardware, automotive, and home appliances. These terminals are in high demand, and they also need to be highly precise and meet strict quality criteria. Automated stamping operations using high-speed coil-fed presses have become essential to properly meeting these demands. Because of this, automatic press feeder machine essential as a stamping auxiliary tool to guarantee effective production procedures.
Types of Production Lines for Press Automation at High Speeds
1. High-Speed Punch Press + High-Speed Gripper Feeder + Photoelectric Terminal Collector + Horizontal Decoiler
This set-up exemplifies a common arrangement for high-speed press stamping hardware terminals. The high-speed gripper feeder guarantees quick and highly automated feeding to the press, and the horizontal decoiler, also called flat decoiler or Pallet Decoiler machine, makes it easier to quickly uncoil different metal coils. Complete automation in hardware terminal stamping operations is made possible by the incorporation of a photoelectric terminal collector, which permits automatic coiling of terminal strips.
Important characteristics:
The high-speed press can exhibit the best high-speed and high-precision stamping performance thanks to the high-speed gripper feeder, which can reach up to 1200 strokes per minute with a feeding accuracy of 0.01mm.
Without coming into direct touch with the terminal strip, the photoelectric terminal collector controls coiling speed and initiates and stops activities to guarantee perfect coiling results without sacrificing the integrity of the terminal surface.
Extra Equipment:
For coil straightening and stress relief, use a precision straightening machine.
Terminal strip coil changer on an automatic basis.
Waste suction equipment to automatically remove stamping waste, avoid mold buildup, and keep the workshop tidy.
2. Horizontal Decoiler + High-speed Roll Feeder + High-speed Punch Press
This setup provides a cost-effective substitute for high-speed presses used in stamping hardware terminals. In comparison to alternative configurations, this system offers cost-effective options by utilizing the inductive feeder and high-speed roller feeder.
Important characteristics:
Customers looking for cost-effective automation solutions have a feasible alternative because they may accomplish high-speed terminal stamping output with fewer investments.
3. High-Speed Punch Press + NC Servo Feeder + Precision Straightening Machine + Vertical Terminal Feeding Rack
This arrangement, which is mostly used for secondary stamping of terminal strips, includes a vertical terminal feeding rack for uncoiling. The precision straightening machine and NC servo feeder rollers, which are equipped with avoidance grooves, allow for the automatic avoidance of the initial processing of terminals, resulting in lossless secondary stamping processing.
Conclusion
Hardware terminal stamping operations are revolutionized by the use of high-speed press automation production lines, which provide increased accuracy, cost-effectiveness, and efficiency. Manufacturers can optimize their production workflows and maintain their competitive edge in the market by having a thorough awareness of the features and many configurations that are available. More automatic production line solution, pls click Here.
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